AEL-EHVC ハイブリッド車および電気自動車の応用、コンピュータ(PC)制御

COMPUTER CONTROLLED HYBRID AND ELECTRIC VEHICLES APPLICATION - AEL-EHVC

Example configuration of “AEL-EHVC” application

COMPUTER CONTROLLED HYBRID AND ELECTRIC VEHICLES APPLICATION - AEL-EHVC
COMPUTER CONTROLLED HYBRID AND ELECTRIC VEHICLES APPLICATION - AEL-EHVC
COMPUTER CONTROLLED HYBRID AND ELECTRIC VEHICLES APPLICATION - AEL-EHVC
COMPUTER CONTROLLED HYBRID AND ELECTRIC VEHICLES APPLICATION - AEL-EHVC
COMPUTER CONTROLLED HYBRID AND ELECTRIC VEHICLES APPLICATION - AEL-EHVC

革新的なシステム

The Computer Controlled Hybrid and Electric Vehicles Application, "AEL-EHVC", hhas been developed by EDIBON to facilitate the understanding and analysis of key technologies used in electric and hybrid vehicles within the context of modern electric mobility.

一般的な説明を表示

関連ニュース

概要

The Computer Controlled Hybrid and Electric Vehicles Application, "AEL-EHVC", hhas been developed by EDIBON to facilitate the understanding and analysis of key technologies used in electric and hybrid vehicles within the context of modern electric mobility.

Given the wide diversity of electric and hybrid vehicle configurations that can be studied, this application has been developed with a modular design, allowing users, students, or researchers to implement the desired vehicle topology. This feature offers a competitive advantage over other systems on the market by enabling real comparisons between different configurations in terms of operation, efficiency, and dynamic behavior.

The "AEL-EHVC" application is structured into three main areas of study:

  • 100% Electric Vehicle (included): Comprising a set of modules that allow for the study of a fully electric vehicle’s behavior, including the traction motor, terrain simulator, frequency inverter, and regenerative DC power source.
  • Hybrid Vehicle (recommended) (Not included): Incorporates a servomotor with a magnetic clutch, capable of replicating the behavior of a gasoline engine interacting with the main electric motor.
  • Electric Vehicle Charging Station (recommended) (Not included): A real charging system identical to those used at service stations, enabling the study of the electric vehicle charging process.

Given the high potential of this application, the following sections detail the two vehicle topologies that can be configured, along with the capabilities of the included SCADA supervision and control software:

Elements included:

The 100% Electric Vehicle Topology integrates all the elements necessary to simulate a real electric vehicle:

  • N-DCPWS/R. Regenerative DC Power Supply Module: Simulates the behavior of the traction battery.
  • N-RGTR. Regenerative Powertrain Module: Regulates the speed and torque of the electric motor.
  • EMT7B/1K-E. 3PH Squirrel-Cage Industrial Motor, 1 kW, 4 Poles: Emulates the main traction system.
  • Terrain Simulation Servomotor: Coupled to the motor shaft, allows the simulation of uphill, downhill, and flat terrain conditions.

By simulating different slopes, users can observe the principles of energy conversion between electrical and mechanical forms, both in traction (uphill) and regeneration (downhill) modes.

The system also includes a set of real automotive pedals (accelerator and brake), allowing practical management of acceleration, deceleration, and regenerative braking phases.

The powerful SCADA software stands out, enabling the modeling of different types of batteries by configuring key parameters such as:

  • Capacity in ampere-hours (Ah).
  • Charging voltages for bulk, absorption, and float stages.

The user can analyze the power flow during charging and discharging in a virtual energy buffer, safely replicating the behavior of a real lithium battery across the different charging stages.

Additional recommended elements (Not included):

The hybrid vehicle topology extends the previous capabilities by incorporating an additional servomotor that simulates the behavior of a gasoline engine.

N-ENGS. Petrol Engine Simulation Module.

Thanks to a magnetic clutch, the thermal engine can be coupled or decoupled from the electric traction train in a controlled manner, depending on the vehicle’s operating regime:

  • At low revolutions, the vehicle operates purely in electric mode.
  • When exceeding a certain speed threshold, the gasoline engine smoothly couples to the electric motor, replicating a hybrid traction mode.

In this phase, the electric motor acts as an assistant, providing extra power only when requested by the accelerator.

The SCADA system plays a key role in dynamically configuring this topology, allowing users to:

  • Define the degree of assistance provided by the electric motor to the combustion engine.
  • Program the torque/speed curve of the gasoline engine by adjusting parameters such as starting torque, maximum torque, and torque at maximum speed.

These advanced options allow users to experiment with different control strategies, as if reprogramming the ECU of a real hybrid vehicle, greatly varying the dynamic behavior of the system.

EVCH. Electric Vehicle Charger.

Optionally, the "AEL-EHVC" application can be complemented with a real electric vehicle charging module, identical to those used in service stations.

This device enables users to:

  • Familiarize themselves with electric vehicle charging protocols.
  • Monitor energy flows during the charging process.
  • Analyze the relationship between the previously defined battery capacity and the required charging time.

From the SCADA system, users can:

  • Enable and disable battery charging remotely.
  • Monitor real-time electrical parameters (voltage, current, power).
  • Study how the battery’s state of charge evolves throughout the charging cycle.

This module provides a deep understanding of one of the critical factors in electric mobility: how battery size and charger type directly influence charging times.

This Computer Controlled Unit is supplied with the EDIBON Computer Control System (SCADA), and includes: The unit itself + Computer Control, Data Acquisition and Data Management Software Packages, for controlling the process and all parameters involved in the process.

演習と指導の慣行

マニュアルに含まれるガイド付き実習

  1. Detailed study of the traction system in a 100% electric vehicle: Analysis of the conversion of electrical energy into mechanical energy, evaluating the dynamic response of the three-phase motor based on acceleration and load demand.
  2. Comprehensive analysis of regenerative braking under different scenarios: Evaluation of kinetic energy recovery during controlled braking events and its conversion into electrical energy, monitoring the power flow regenerated back into the virtual battery.
  3. Dynamic evaluation of an electric vehicle’s behavior through simulated real driving cycles: Simulation of acceleration, deceleration, and constant speed patterns, replicating urban, interurban, and highway routes, and analysis of energy efficiency in each case.
  4. Analysis of the torque-speed relationship under different operating conditions: Study of how motor torque and speed vary according to load, acceleration, and terrain type, with graphical representation of the electric motor’s characteristic curve.
  5. Simulation of ascending terrain to study the traction system’s response: Analysis of the additional torque demand required on uphill slopes and its impact on energy consumption, motor efficiency, and vehicle dynamics.
  6. Simulation of flat terrain for the analysis of stable traction behavior: Study of energy performance under constant load conditions, evaluating motor efficiency during steady-state driving without terrain variations.
  7. Simulation of descending terrain and evaluation of its effect on the control and regeneration systems: Analysis of kinetic energy utilization through regenerative braking and its impact on battery recharging, depending on the simulated slope.
  8. Real-time graphical representation of terrain profile and its influence on vehicle behavior: Generation and monitoring of orographic profiles via SCADA, with dynamic updates of slope, speed, and power parameters.
  9. Analysis of power consumption under different conditions using a bidirectional battery simulator: Study of energy flows in traction and regeneration modes, evaluating the efficiency of energy conversion depending on terrain and driving cycle.
  10. Real-time monitoring of all key operational parameters through interactive SCADA graphs: Simultaneous visualization of critical variables such as current, voltage, power, speed, and motor torque, enabling an indepth analysis of the vehicle’s electrical system behavior.

Some practical exercises with the recommended additional element of the Petrol Engine Simulation Module (N-ENGS):

  1. Study of the combined operation of the electric and combustion engines in a hybrid vehicle: Analysis of the dynamic coordination between both energy sources, evaluating power distribution and overall efficiency under various driving conditions.
  2. Visualization and analysis of the magnetic clutch coupling to the main traction system: Observation of the controlled connection process between the combustion engine and the electric motor, assessing the real-time transition between operating modes.
  3. Graphical analysis of torque transmission during the coupling process: Interactive graphical representation of the motor torque behavior at the moment the combustion engine couples to the traction system.
  4. Monitoring the automatic synchronization process between the combustion and electric motors: Real-time monitoring of both motors’ speed and torque during automatic synchronization, evaluating transition efficiency and smoothness.
  5. Evaluation of electric and combustion motor participation under different terrain conditions in automatic mode: Study of the vehicle’s adaptive behavior on ascending, flat, and descending terrains, with automatic management of the participation percentages of each motor.
  6. Study of motor coupling and clutch control in manual mode: Manual configuration of motor coupling/decoupling, allowing experimentation and analysis of customized energy management strategies.
  7. Simulation of ascending terrain for parallel hybrid vehicles: Analysis of the hybrid system’s response to increasing slopes, evaluating the combined effort of both motors and the impact on energy consumption.
  8. Simulation of descending terrain for parallel hybrid vehicles: Study of regenerative capacity and energy management during downhill conditions, analyzing the interaction between regenerative braking and combustion engine decoupling.
  9. Configuration and analysis of the electric motor’s response to sudden accelerations: Adjustment of accelerator pedal sensitivity parameters and evaluation of the electric motor’s response during high instantaneous power demand.
  10. Study of in-motion battery recharging through electric motor drag by the combustion engine: Analysis of electrical energy generation when the battery is at low charge levels, simulating the typical in-motion recharging mode of hybrid vehicles.
  11. Integration and comparative analysis of different combustion engine torque-speed maps: Programming and evaluation of various combustion engine performance curves, assessing their effect on hybrid vehicle efficiency and dynamics.
  12. Modification of control parameters related to motor participation: Adjustment of advanced functions such as generation mode activation at low battery levels and accelerator pedal sensitivity, optimizing the hybrid strategy.
  13. Comparison of energy efficiency between a 100% electric vehicle and a parallel hybrid vehicle: Comparative analysis based on energy consumption, range, and dynamic behavior, evaluating the advantages and disadvantages of each technology under real operating conditions.

Some practical exercises with the recommended additional element of the with the Electric Vehicle Charger (EVCH):

  1. Simulation of a realistic charging process using a real electric vehicle charger: Reproduction of a real-world charging cycle by connecting a commercial-type charger to the system, allowing the study of the initiation, continuous charging, and completion phases under realistic conditions.
  2. Physical connection and validation of the link between the charger and the traction system: Execution of the physical connection of the electric charger to the equipment, verification of communication between devices, and monitoring of the automatic activation of the charging protocol.
  3. Measurement and analysis of electrical parameters during the charging process: Real-time monitoring of voltage, charging current, and supplied power, evaluating the electrical behavior of the system throughout the different stages of the charging process.
  4. Evaluation of charging times based on the battery capacity set in SCADA: Study of the time required to reach specific charge levels, analyzing how the defined battery capacity directly influences the total charging time.
  5. Analysis of the influence of C-Rate on charging process efficiency: Evaluation of the impact of different C-Rates on the total charging time, assessing the relationship between charge rate, battery characteristics, and energy management efficiency.

より実用的な練習をして、ユニットを完成させる

  1. Many students view results simultaneously. To view all results in real time in the classroom by means of a projector or an electronic whiteboard.
  2. Open Control, Multicontrol and Real Time Control. This unit allows intrinsically and/or extrinsically to change the span, gains, proportional, integral, derivative parameters, etc, in real time.
  3. The Computer Control System with SCADA allows a real industrial simulation.
  4. This unit is totally safe as uses mechanical, electrical/electronic, and software safety devices.
  5. This unit can be used for doing applied research.
  6. This unit can be used for giving training courses to Industries even to other Technical Education Institutions.
  7. Several other exercises can be done and designed by the user.

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