AE-PLC-AT Lernfabrik-Automatische Schraubstation

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

INNOVATIVE SYSTEME

The Automatic Screwdriving Workstation, "AE-PLC-AT", has been designed by EDIBON to study the automatic mounting workstations of the computer integrated manufacturing systems.

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ALLGEMEINE BESCHREIBUNG

The Automatic Screwdriving Workstation, "AE-PLC-AT", designed by EDIBON, is an automatic screw workstation commanded by a PLC that supply and mount four screws in a piece.

The "AE-PLC-AT" keeps the screws in a vertical storage. The workstation take the screws, one by one, and a pneumatic manipulator mount each screw in one of the four slots of the piece, till place each screw in each slots.

The "AE-PLC-AT" workstation is designed as a modular system to facilitate the understanding of the unit.

The main components are:

The PLC: is composed by the CPU limit and all extra modules needed to perform a corrent working of the workstation and all the extra modules needed to perform a correct working of the workstation.
The Control Panel: with start/stop button, emergency pushbutton, reset button, light indicators to show current state of the process, etc.
The Pneumatic Circuit: contains the required solenoid valves, the pressure components, the filters and regulators to assure the appropriate working of the workstation.
The Workstation: it is composed by real industrial components used by the rotary table systems such as reed sensors, presence sensors, DC motor, inductive sensors, rotary table with 8 positions, etc.

The "AE-PLC-AT" is an independent workstation that can work alone and/or in conjunction with other workstation to make up a complete Flexible Manufacturing System (*).

*The Flexible manufacturing systems product list is available at the "6.- MECHATRONICS and AUTOMATION" area.

ÜBUNGEN UND GEFÜHRTE PRAKTIKEN

GEFÜHRTE PRAKTISCHE ÜBUNGEN IM HANDBUCH ENTHALTEN

Introduction to flexible manufacturing system (FMS).
Introduction to pneumatics and electro-pneumatics.
Introduction to vacuum technology.
Study of the sensor detection.
Configuration of a pneumatic application.
Manual control of a automatic mounting system with feeder and pneumatic handling system.
Automatic control of a automatic mounting system with feeder and pneumatic handling system.
Modification of the parameters for the automatic mounting process using a feeder and pneumatic handling.
Optimization of the process time.
Study and analysis of the faults inserted in the process with the fault generation module.

ERFORDERLICHE ELEMENTE

ZUSÄTZLICHE EMPFOHLENE ELEMENTE

AE-AS

ÄHNLICHE VERFÜGBARE GERÄTE

AE-PLC-FT

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-FT

Lernfabrik-Filtration

The "AE-PLC-FT" is a filtration system commanded by a PLC. The "AE-PLC-FT" is composed of two tanks with a filter between them. The liquids are pumped from the first tank into the second tank through the filter using a pump and different types of...

AE-PLC-MS

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-MS

Lernfabrik zum Mischen

The "AE-PLC-MS" is a mixing system commanded by a PLC. The "AE-PLC-MS" is composed of three tanks with different liquids. These liquids are pumped and mixed in a reactor vessel using a pump and different valves. The system is equipped with flow...

AE-PLC-PHD

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-PHD

Lernfabrik zum Stanzen

The "AE-PLC-PHD" is a processing workstation commanded by a PLC. This unit takes a piece and introduces it inside the punching zone that is protected with a polycarbonate screen. Once the piece is inside the punching zone, the hydraulic punching...

AE-PLC-FS

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-FS

Lernfabrik zur Befüllung

The "AE-PLC-FS" is a filling system commanded by a PLC. The workstation detects the bottles that arrive on a conveyor belt to the filling position and pumps liquids from a reservoir tank into the bottles using a pump and different types of valves....

AE-PLC-CRS

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-CRS

Lernfabrik-Verkorkung

The "AE-PLC-CRS" is a corking system commanded by a PLC. The workstation detects the bottles that arrives on a conveyor belt to the corking position and closes them with a cap using a pressing cylinder. The "AE-PLC-CRS" also includes different...

AE-PLC-APB

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-APB

Lernfabrik-Dosenöffnungsstation

The "AE-PLC-APB" is a bottles opening system commanded by a PLC. The unit is equipped with different containers and a retention system based on a cylinder, in order to allow the Robotic Arm Workstation "AE-BR" or the SCARA Arm Workstation "AE-SCA"...

AE-PLC-M

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-M

Lernfabrik zur Montage

The "AE-PLC-M" is a mounting workstation commanded by a PLC that provides pieces to the system and mount them inside of the base pieces.The "AE-PLC-M" keeps the pieces in a vertical storage. The workstation take the pieces one by one, the quality...

AUTOMATIC PRESSING WORKSTATION - AE-PLC-P

AE-PLC-P

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-P

Lernfabrik zum automatischen Pressen

The "AE-PLC-P" is an automatic pressing workstation commanded by a PLC. The "AE-PLC-P" moves the pieces from the input zone tothe pressing zone, once the piece is detected in the pressing zone, the "AE-PLC-P" emulates pressing the pieces with a...

AE-PLC-MEMB

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-MEMB

Lernfabrik-Abfüllung

The Bottling Workstation, "AE-PLC-MEMB", designed by EDIBON, is an automatic rotary table with a vessel feeding system, a controlled water filling system, a cap feeder, a vessel closing system, and finally, an extraction system to a complete...

AE-PLC-MET

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-MET

Lernfabrik-Etikettierung

The "AE-PLC-MET" is an automatic labelling machine commanded by a PLC. The "AE-PLC-MET" also include a transporting system that carries the incoming bottles to the labelling zone, supplying the bottles one by one.The "AE-PLC-MET" workstation is...

AE-PLC-ST

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-ST

Lernfabrik zum Bohren

The Drilling Workstation, "AE-PLC-ST", designed by EDIBON, is an automatic drilling workstation commanded by a PLC. The "AE-PLC-ST" also include a conveyor system to transport the incoming pieces to the drilling zone where the drilling machine...

AE-PLC-SMOLD

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-SMOLD

Lernfabrik zum Formen

The Molding Workstation, "AE-PLC-SMOLD", designed by EDIBON, is an automatic molding workstation commanded by a PLC. The "AE-PLC-SMOLD" also include a conveyor system to transport the incoming pieces to the molding zone where the unit simulate a...

AE-PLC-SCOR

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-SCOR

Lernfabrik-Schneidestation

The Cutting Workstation "AE-PLC-SCOR", designed by EDIBON, is an automatic cutting workstation commanded by a PLC. The "AE-PLC-SCOR" also includes a conveyor system to transport the incoming pieces to the cutting zone where the cutting machine...

CONTROL PROCESSES WORKSTATION - AE-PLC-CP

AE-PLC-CP

Available

6.2.5.2.- PROCESS WORKSTATION-ANWENDUNGEN

AE-PLC-CP

Lernfabrik-Prozesskontrolle

The Process Control Workstation, "AE-PLC-CP", designed by EDIBON, is a process control workstation commanded by a PLC that coordinates.The "AE-PLC-CP" workstation is designed as a modular system to facilitate the understanding of the unit.The main...