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MDUC Equipamento de Diagnóstico de Máquinas, Controlado por Computador (PC)
SISTEMAS INOVADORES
The Computer Controlled Machine Diagnosis Unit, "MDUC", of EDIBON, allows you to perform vibration measurement practical exercises, measuring the displacement, velocity and acceleration of vibrations in the time-frequency range.
Expansões
NOTÍCIAS RELACIONADAS
Descrição Geral
The Computer Controlled Machine Diagnosis Unit, "MDUC", of EDIBON, allows you to perform vibration measurement practical exercises, measuring the displacement, velocity and acceleration of vibrations in the time-frequency range.
The Computer Controlled Machine Diagnosis Unit, "MDUC", includes the following elements:
- The MDU Base Unit, "MDU-UB".
- The Software, Sensors and Control for MDU Unit, "MDU-SSC".
- Displacement Sensors for MDU Unit, "MDU-SD".
EXERCÍCIOS E PRÁTICAS GUIADAS
EXERCÍCIOS PRÁTICOS GUIADOS INCLUÍDOS NO MANUAL
- Learning about the effects of alignment on different types of couplings.
- Testing for gear defects according to their vibration behavior (MDU-SSDG required).
- Learning about the effect of the toothed gear, the lubrication used and the wheelbase and the backlash (MDU-SSDG required).
- Learning about the effect of the electrical windings on vibration behavior (MDU-SEV required).
- Learning about the effect of an asymmetric air gap on the vibration behavior and the electromagnetic and performance losses (MDU-SEV required).
- Checking the effects of roller bearing faults on outer and inner ring, or the roller bearing body on the vibration spectrum (MDUSRBF required).
- Understand the influence of the "spider" hardness on jaw couplings (MDU-SCO required).
- Compare the influence of defects in a flange coupling (MDUSCO required).
- Determine the detrimental effects of eccentricity on pin couplings (MDU-SCO required).
- Comparison between different types of couplings (MDU-SCO required).
- Check the influence of eccentricity in pulleys and speed on vibrational behavior (MDU-SBD required).
- Comparison between faultless and defective belts (MDU-SBD required).
- Understanding the Influence of Unbalance and Balance in an Elastic Rotor (MDU-SES required).
- Study the variation of the characteristic vibrational behavior (velocity, frequency, amplitude and phase of vibrations) due to a crack (MDU-SRS required).
- Study of the blade pitch frequency in a rotating system by magnetic excitation (MDU-SSVF required).
- Study the vibrations of a centrifugal pump in operation (MDUSSCP required).
- Measure the pitch frequency between moving shafts (MDU-SSCP required).
- Study and measure the vibrations generated by a centrifugal pump in operation (MDU-SSCP required).
EXERCÍCIOS MAIS PRÁTICOS A SEREM FEITOS COM A UNIDADE
- Assessment of the vibration state of a machine.
- Measuring the vibrations caused by unbalanced operation of rigid rotors in 1 and 2 planes.
- Study of the basic essentials of the vibration measurement in shafts and bearings.
- Study of the basic magnitudes and parameters.
- Use of measuring sensors and instruments.
- Understanding the influence of speed and shaft and recorder arrangements.
- Learning to balance rigid shafts in operation and alignment between motor and bearing.
- Understanding and interpreting the frequency spectra.
- Learning about the different vibration signals.
- Applying the FFT analysis correctly.
- Measuring the speed, oscillation travel, oscillation speed and acceleration.
- Learning about the effects of alignment on different types of couplings.
- Learning about the effects of speed on vibration behavior.
Other possibilities to be done with this unit:
- Many students view results simultaneously. To view all results in real time in the classroom by means of a projector or an electronic whiteboard.
- Open Control, Multicontrol and Real Time Control. This unit allows intrinsically and/or extrinsically to change the span, gains, proportional, integral, derivative parameters, etc, in real time.
- The Computer Control System with SCADA allows a real industrial simulation.
- This unit is totally safe as uses mechanical, electrical/electronic, and software safety devices.
- This unit can be used for doing applied research.
- This unit can be used for giving training courses to Industries even to other Technical Education Institutions.
- Control of the MDUC unit process through the control interface box without the computer.
- Visualization of all the sensors values used in the MDUC unit process.
- By using PLC-PI additional 19 more exercises can be done.
- Several other exercises can be done and designed by the user.
EQUIPAMENTOS SIMILARES DISPONÍVEIS
7.4.3.- TREINAMENTO DE INSTALAÇÕES E MANUTENÇÃO
MDU
The family of Machine Diagnosis Unit, "MDU", of EDIBON, allows you to perform vibration measurement practical exercises, measuring the displacement, velocity and acceleration of vibrations in the time-frequency range.The MDU Base Unit, "MDU-UB",...
EQUIPAMENTOS COMPLEMENTARES
7.4.3.- TREINAMENTO DE INSTALAÇÕES E MANUTENÇÃO
ADSG
Equipamento de Alinhamento de Acionamentos, Eixos e Engrenagens
The Drive, Shaft, and Gear Alignment Unit, "ADSG", allows for studying the coupling and uncoupling, maintenance, repair of the related units and checking the operation with the following units:CGA. Combined Gear Assembly Unit.SGA. Spur Gear...
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MDU
Diagnóstico de Máquinas
The family of Machine Diagnosis Unit, "MDU", of EDIBON, allows you to perform vibration measurement practical exercises, measuring the displacement, velocity and acceleration of vibrations in the time-frequency range.The MDU Base Unit, "MDU-UB",...
7.4.3.- TREINAMENTO DE INSTALAÇÕES E MANUTENÇÃO
MDU-MLB
Estrutura Móvel para Equipamento MDU
The Mobile Structure for MDU, "MDU-MLB", is a robust structure designed to quickly and easily assemble the various elements of the MDU Base Unit, "MDU-UB" or the Computer Controlled Machine Diagnosis Unit, "MDUC", and thus assemble a mobile test...
7.4.3.- TREINAMENTO DE INSTALAÇÕES E MANUTENÇÃO
MDU-SM
Estrutura de Mesa para Equipamento MDU
A bench-top structure consisting of a slotted table with anodized aluminum frames of 1100 x 770 x 820 mm.It has a transparent protective cover that protects against the rotating parts and allows us to observe the different experiments. The cover...
7.4.3.- TREINAMENTO DE INSTALAÇÕES E MANUTENÇÃO
MDU-SSC
Software, Sensores e Controlo para Equipamento MDU
The Software, Sensors and Control for MDU Unit, "MDU-SSC" allows to perform all measurements and analyze vibrations.The aim of the vibration analyzer is to assess the machine diagnosis testing with the different sets related to the vibration...
7.4.3.- TREINAMENTO DE INSTALAÇÕES E MANUTENÇÃO
MDU-BLU
Equipamento de Freio e Carga
The Break and Load Unit, "MDU-BLU", of EDIBON is a magnetic particle brake, a display unit and an electrical control. It is possible to precisely adjust the braking moment. The excitation current is used as a measurement of the braking moment and...
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MDU-SES
Conjunto de Árvore Elástica
The Set of Elastic Shaft, "MDU-SES", of EDIBON allows to study the behavior of an elastic rotor subjected to imbalance and balance of elastic rotors in operation. It is possible to study the resonance and the phenomena occurred in subcritical and...
7.4.3.- TREINAMENTO DE INSTALAÇÕES E MANUTENÇÃO
MDU-SRS
Conjunto de Árvores com Fissura
It is important that fissures resulting from material fatigue in rotating machines are detected in good time before the breakage occurs, which usually leads to fatal consequences.The Set of Rotating Shaft with Crank, "MDU-SRS", consists of two...
7.4.3.- TREINAMENTO DE INSTALAÇÕES E MANUTENÇÃO
MDU-SRBF
Conjunto de Defeitos em Rolamentos
To determine the remaining life cycle of a roller bearing and decide on its replacement, the slow variation of the vibration spectrum is analyzed. The spectral distribution will enable to draw accurate conclusions about the type of defect and its...
7.4.3.- TREINAMENTO DE INSTALAÇÕES E MANUTENÇÃO
MDU-SCO
Conjunto de Acoplamentos
The Set of Couplings, "MDU-SCO", allows to compare the properties of different couplings such as curved tooth, bolt, flange and claw couplings.The vibrational behavior of the different types of couplings is important to draw conclusions about...
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MDU-SBD
Conjunto de Transmissão por Correia
The belt drives are noiseless drive devices, have a long life and require little maintenance provided that its design, assembly and adjustment are correct. The Set of Belt Drive, "MDU-SBD", allows to study the conditions that cause vibrations or...
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MDU-SSDG
Conjunto de Defeitos em Engrenagens
The Set to Study Damage in Gears, "MDU-SSDG", allows to study the vibrational behavior of gears with typical defects.For that purpose, gears with tooth defects and gears without defects are included, so a comparative study can be carried out. The...
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