AE-PLC-FMS13 Гибкая производственная система 13

FLEXIBLE MANUFACTURING SYSTEM  13 - AE-PLC-FMS13

ИННОВАЦИОННЫЕ СИСТЕМЫ

The Flexible Manufacturing System 13, "AE-PLC-FMS13" is a modular system composed of thirteen workstations: the "AE-PLC-A" Feeding Workstation for Pieces, the "AE-PLC-CF" Sorting Workstation, the "AE-PLC-M" Mounting Workstation, the "AE-PLC-MR3" Rotary Table Workstation 3, the "AE-PLC-SIP" Pieces Identification Workstation, the "AE-PLC-ALV" Vertical Storage Workstation, the Buffer Workstation, the "AE-CNCT" CNC Turning Workstation, the "AE-CNCF" CNC Milling Workstation, three "AE-BR" Robotic Arm Workstation and the "AE-PLC-T" Linear Transport Workstation.

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ОБЩЕЕ ОПИСАНИЕ

The Flexible Manufacturing System 13, "AE-PLC-FMS13" is a modular system composed of thirteen workstations: the "AE-PLC-A" Feeding Workstation for Pieces, the "AE-PLC-CF" Sorting Workstation, the "AE-PLC-M" Mounting Workstation, the "AE-PLC-MR3" Rotary Table Workstation 3, the "AE-PLC-SIP" Pieces Identification Workstation, the "AE-PLC-ALV" Vertical Storage Workstation, the Buffer Workstation, the "AE-CNCT" CNC Turning Workstation, the "AE-CNCF" CNC Milling Workstation, three "AE-BR" Robotic Arm Workstation and the "AE-PLC-T" Linear Transport Workstation.

The objective of the "AE-PLC-FMS13" system is to provide the system with pieces of different colors, heights and materials, and place the pieces on the linear transport workstation. Along the process, the different workstation take the pieces from the linear transport system and perform different processes as mounting additional pieces inside the base pieces, identifying the pieces, storing the pieces in a buffer system, storing the pieces in a vertical storage system, turning and milling the pieces on a CNC machines through a robotic arms and disassembly the pieces with the third robotic arm.

The process of the "AE-PLC-FMS13" is explained in the following lines:

  • First, the feeding system provides the pieces of different colors, materials and heights. The feeding system place the pieces on the linear transport system to move the pieces to the following workstation. Then, the sorting workstation classifies the pieces at three different places depending of the pieces characteristics detected.
  • The mounting workstation mount the milled and turned pieces, manufactured on the CNC turning and milling machines. The pieces are load and taken from the CNC system with a robotic arm for each machine.
  • Then, a buffer storage take the pieces from the linear transport system and hold the pieces till the system require them.
  • Finally, there a vertical storing system to store the pieces or is disassembly by a robotic arm workstation.

The "AE-PLC-FMS13" system design by EDIBON allows the users to learn the basic concepts of automation as the operation of an Ethernet network or how to program a PLC and about other areas as pneumatic, electro-pneumatic, etc.

Each workstation is locally commanded by a PLC device and, in turn, a central PLC coordinates all workstations. The communication network between workstations and PC is based on the Ethernet protocol.

The Robotic Arms and the CNC machines included in the "AE-PLC-FMS13" system, contains the control console and the programming software in order to program and operate with them.

The optional "AE-AS" software is design to teach the students how works real automation software. This software allows making 2D and 3D processes simulations, supervising and controlling SCADA systems, programming and communicating PLCs, simulating hydraulic, pneumatic and electronic devices’ operation, etc.

УПРАЖНЕНИЯ И ПРИМЕРЫ С ИНСТРУКЦИЯМИ

РУКОВОДСТВО ПО ПРАКТИЧЕСКИМ УПРАЖНЕНИЯМ ВКЛЮЧЕНО В РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ

Practical possibilities to be done with the Flexible Manufacturing System 13 (AE-PLC-FMS13):

  1. Introduction to flexible manufacturing system (FMS).
  2. Introduction to pneumatics and electro-pneumatics.
  3. Introduction to vacuum technology.
  4. Study of the sensor detection.
  5. Testing the digital inputs and outputs of the automatic system through a PLC.
  6. Modify manufacturing parameters through the PLC.
  7. Configuration of a pneumatic application.
  8. Introduction to the Human-machine interface systems (HMI).
  9. Study of an automatic control of an industrial system.
  10. Control of the flexible manufacturing system through a central PLC in an Ethernet network with local PLC in each workstation.
  11. Manage the flexible manufacturing system through the HMI device.

Practical possibilities to be done with the optional software Automation Systems Simulation Software (AE-AS):

  1. Introduction to the SCADA control system.
  2. OPC server system with Ethernet.
  3. SCADA control of an automatic industrial system through PC.

Practical possibilities to be done with the Workstation alone:

- Feeding Workstation for Pieces (AE-PLC-A).

  1. Manual control of a Feeding system.
  2. Automatic control of a Feeding system.
  3. Change the parameters of the Feeding process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

- Mounting Workstation (AE-PLC-M).

  1. Manual control of a mounting system.
  2. Automatic control of a mounting system.
  3. Change the parameters of the mounting process.
  4. Optimization of the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

- Sorting Workstation (AE-PLC-CF).

  1. Manual control of a sorting system.
  2. Automatic control of a sorting system.
  3. Change the parameters of the sorting process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

- Rotary Table Workstation 3 (AE-PLC-MR3).

  1. Manual control of the rotary table system.
  2. Manual control of the quality control and drilling process on a rotary table.
  3. Automatic control of the rotary table system.
  4. Automatic control of the quality control and drilling process on a rotary table.
  5. Change the parameters of the rotary table process.
  6. Optimize the process time.
  7. Study and analysis of the faults inserted in the process with the fault generation module.

- Pieces Identification Workstation (AE-PLC-SIP).

  1. Manual control of a quality control system.
  2. Automatic control of a quality control system.
  3. Change the parameters of the quality control system.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

- Vertical Storage Workstation (AE-PLC-ALV).

  1. Manual control of a vertical storing system.
  2. Automatic control of a vertical storing system.
  3. Change the parameters of the storing process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

- Robotic Arm Workstation (AE-BR).

  1. Introduction to robotic systems.
  2. Robotic arm configuration.
  3. Set a simple movement of the robotic arm.
  4. Introduction to pneumatics and electro-pneumatics.
  5. Configuration of a pneumatic application.
  6. Set a simple pick and place function with the robotic arm.

- CNC Turning Workstation (AE-CNCT).

  1. Introduction to CNC systems.
  2. CNC machine configuration.
  3. Tools and clamping system of the CNC turning machine.
  4. Manual configuration of simple movements in the CNC turning machine.
  5. Loading the desire CAD file format in the CNC turning machine.
  6. Turning a piece with the desire specifications.

- CNC Milling Workstation (AE-CNCF).

  1. Introduction to CNC systems.
  2. CNC machine configuration.
  3. Tools and clamping system of the CNC milling machine.
  4. Manual configuration of simple movements in the CNC milling machine.
  5. Loading the desire CAD file format in the CNC milling machine.
  6. Milling a piece with the desire specifications.

- Linear Transport Workstation (AE-PLC-T).

  1. Manual control of a transporting system.
  2. Automatic control of a transporting system.
  3. Change the parameters of a transporting process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.
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БОЛЬШЕ ПРАКТИЧЕСКИХ УПРАЖНЕНИЙ ДЛЯ РАБОТЫ С УСТРОЙСТВОМ

  1. Many students view results simultaneously. To view all results in real time in the classroom by means of a projector or an electronic whiteboard.
  2. Open Control, Multicontrol and Real Time Control. This unit allows intrinsically and/or extrinsically to change the span, gains, proportional, integral, derivative parameters, etc, in real time.
  3. This unit is totally safe as uses mechanical, electrical and electronic, and software safety devices.
  4. This unit can be used for doing applied research.
  5. This unit can be used for giving training courses to Industries even to other Technical Education Institutions.
  6. Visualization of all the sensors values used in the AE-PLC-FMS13 unit process.
  7. Several other exercises can be done and designed by the user.

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