AE-PLC-FMS11 Flexible Manufacturing System 11

FLEXIBLE MANUFACTURING SYSTEM  11 - AE-PLC-FMS11

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The Flexible Manufacturing System 11, "AE-PLC-FMS11" is a modular system composed of eleven workstations: the "AE-PLC-A" Feeding Workstation for Pieces, the "AE-PLC-CF" Sorting Workstation, the "AE-PLC-M" Mounting Workstation, the "AE-PLC-MR3" Rotary Table Workstation 3, the "AE-PLC-SIP" Pieces Identification Workstation, the "AE-PLC-ALV" Vertical Storage Workstation, the "AE-CNCT" CNC turning workstation, the "AE-CNCF" CNC Milling Workstation and two "AE-BR" Robotic Arm Workstation.

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일반적인 설명

The Flexible Manufacturing System 11, "AE-PLC-FMS11" is a modular system composed of eleven workstations: the "AE-PLC-A" Feeding Workstation for Pieces, the "AE-PLC-CF" Sorting Workstation, the "AE-PLC-M" Mounting Workstation, the "AE-PLC-MR3" Rotary Table Workstation 3, the "AE-PLC-SIP" Pieces Identification Workstation, the "AE-PLC-ALV" Vertical Storage Workstation, the "AE-CNCT" CNC turning workstation, the "AE-CNCF" CNC Milling Workstation and two "AE-BR" Robotic Arm Workstation.

The "AE-PLC-FMS11" system can be divided into a main process line and two secondary process lines. In the main line the feeding system provides pieces of different colors, materials and heights to be identify and classified. Furthermore, in the main process line an auxiliary piece is mounted in the base piece.

In the secondary process lines, two robotic arms are configured to pick and place the pieces from the main process line to inside each CNC machines. The two CNC machines performs different machining processes of milling and turning. Once the process is over, the piece is place again in the main line to be stored.

The "AE-PLC-FMS11" system design by EDIBON allows the users to learn the basic concepts of automation as the operation of an Ethernet network or how to program a PLC and about other areas as pneumatic, electro-pneumatic, etc.

Each workstation is locally commanded by a PLC device and, in turn, a central PLC coordinates all workstations. The communication network between workstations and PC is based on the Ethernet protocol.

The Robotic Arms and the CNC machines included in the "AE-PLC-FMS11" system, contains the control console controller and the programming software in order to program and operate with them.

The optional "AE-AS" software is design to teach the students how works real automation software. This software allows making 2D and 3D processes simulations, supervising and controlling SCADA systems, programming and communicating PLCs, simulating hydraulic, pneumatic and electronic devices’ operation, etc.

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Practical possibilities to be done with the Flexible Manufacturing System 11 (AE-PLC-FMS11):

  1. Introduction to flexible manufacturing system (FMS).
  2. Introduction to pneumatics and electro-pneumatics.
  3. Introduction to vacuum technology.
  4. Study of the sensor detection.
  5. Testing the digital inputs and outputs of the automatic system through a PLC.
  6. Modify manufacturing parameters through the PLC.
  7. Configuration of a pneumatic application.
  8. Introduction to the Human-machine interface systems (HMI).
  9. Study of an automatic control of an industrial system.
  10. Control of the flexible manufacturing system through a central PLC in an Ethernet network with local PLC in each workstation.
  11. Manage the flexible manufacturing system through the HMI device.
Practical possibilities to be done with the optional software Automation Systems Simulation Software (AE-AS):
  1. Introduction to the SCADA control system.
  2. OPC server system with Ethernet.
  3. SCADA control of an automatic industrial system through PC.
Practical possibilities to be done with the Workstation alone:- Feeding Workstation for Pieces (AE-PLC-A).
  1. Manual control of a Feeding system.
  2. Automatic control of a Feeding system.
  3. Change the parameters of the Feeding process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.
- Mounting Workstation (AE-PLC-M).
  1. Manual control of a mounting system.
  2. Automatic control of a mounting system.
  3. Change the parameters of the mounting process.
  4. Optimization of the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.
- Sorting Workstation (AE-PLC-CF).
  1. Manual control of a sorting system.
  2. Automatic control of a sorting system.
  3. Change the parameters of the sorting process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.
- Rotary Table Workstation 3 (AE-PLC-MR3).
  1. Manual control of the rotary table system.
  2. Manual control of the quality control and drilling process on a rotary table.
  3. Automatic control of the rotary table system.
  4. Automatic control of the quality control and drilling process on a rotary table.
  5. Change the parameters of the rotary table process.
  6. Optimize the process time.
  7. Study and analysis of the faults inserted in the process with the fault generation module.
- Pieces Identification Workstation (AE-PLC-SIP).
  1. Manual control of a quality control system.
  2. Automatic control of a quality control system.
  3. Change the parameters of the quality control system.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.
- Vertical Storage Workstation (AE-PLC-ALV).
  1. Manual control of a vertical storing system.
  2. Automatic control of a vertical storing system.
  3. Change the parameters of the storing process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.
- Robotic Arm Workstation (AE-BR).
  1. Introduction to robotic systems.
  2. Robotic arm configuration.
  3. Set a simple movement of the robotic arm.
  4. Introduction to pneumatics and electro-pneumatics.
  5. Configuration of a pneumatic application.
  6. Set a simple pick and place function with the robotic arm.
- CNC Turning Workstation (AE-CNCT).
  1. Introduction to CNC systems.
  2. CNC machine configuration.
  3. Tools and clamping system of the CNC turning machine.
  4. Manual configuration of simple movements in the CNC turning machine.
  5. Loading the desire CAD file format in the CNC turning machine.
  6. Turning a piece with the desire specifications.
- CNC Milling Workstation (AE-CNCF).
  1. Introduction to CNC systems.
  2. CNC machine configuration.
  3. Tools and clamping system of the CNC milling machine.
  4. Manual configuration of simple movements in the CNC milling machine.
  5. Loading the desire CAD file format in the CNC milling machine.
  6. Milling a piece with the desire specifications.
- Linear Transport Workstation (AE-PLC-T).
  1. Manual control of a transporting system.
  2. Automatic control of a transporting system.
  3. Change the parameters of a transporting process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

장비로 수행 할 수있는 더 많은 실용적 연습

  1. Many students view results simultaneously.
  2. To view all results in real time in the classroom by means of a projector or an electronic whiteboard.
  3. Open Control, Multicontrol and Real Time Control.
  4. This unit allows intrinsically and/or extrinsically to change the span, gains, proportional, integral, derivative parameters, etc, in real time.
  5. This unit is totally safe as uses mechanical, electrical and electronic, and software safety devices.
  6. This unit can be used for doing applied research.
  7. This unit can be used for giving training courses to Industries even to other Technical Education Institutions.
  8. Visualization of all the sensors values used in the AE-PLC-FMS11 unit process.
  9. Several other exercises can be done and designed by the user.

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